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Power Assemblies and Controllers

Circuit Protection

Water to Water Heat Exchangers

Heat exchangers are ideal when the application set point is higher than the local primary water supply. Heat exchangers can be used with a wide variety of fluids, including deionised water, glycols and oils.

Applied Thermal Control offer a large range of self-contained systems with modulated primary supply, water to water heat exchanger, coolant storage tank and pump. Applied Thermal Control’s units overcome issues associated with insufficient pressure, fluctuating flow or very cold water, by providing a stable supply of coolant, regardless of the facilities water condition, ensuring your design process remains at optimum performance.

A wide range of non-ferrous stainless steel pumps with varying flows and pressures are available to suit any requirement. Pumps are of positive displacement or centrifugal construction with fan-cooled electric motors and are supplied in 304 & 316 stainless steel as standard. Floor standing variants are available on request.

Applied Thermal Control Water to Water Heat Exchangers by GD Rectifiers

Applied Thermal Control’s water to water heat exchangers feature:

-       Supplied complete with circuit breakers and on/off switches

-       Coolant pump starting contactors

-       Pump motor protection

-       IP54 protection

-       24V control circuit available

-       Temperature gauge

-       Coolant safety bypass

-       Visual tank level indicator

 

Typical applications include:

-       Resistance welding machines

-       High frequency generators

-       Furnace equipment

-       X-ray devices

-       Lasers

-       General process cooling

 

0-15kW Rack Mounted Water to Water Heat Exchangers

Applied Thermal Control’s XR range of heat exchangers are designed to be used with primary house water circuits, providing cooling to applications where the facilities water might not be suitable. Applied Thermal Control’s range of water-to-water heat exchangers are commonly used to address water quality concerns or to maintain a more stable pressure, flow or temperature. Heats exchangers are also an effective way to protect sensitive equipment from contamination by bacteria or algae.

These systems are designed to be used for mounting a 19” rack system, provide easy installation and are ideal for space saving. Applied Thermal Control’s XF heat exchangers sit between your application and the primary flow, modulating the flow rate to achieve temperature stability without the need for additional refrigerated coolers.

Applied Thermal Control 0-15kW Rack Mounted Water to Water Heat Exchanger

 

Nominal Capacity at 10'K   4kW                 8kW              15kW            
CAD assembly Dwg no. MA345 MA345 MA345
ATC New Model Name XR04059 XR08109 XR15179
Physical Attributes
Physical Dimensions (mm) 19" rack, 5U high, 500mm deep  19" rack, 5U high, 500mm deep   19" rack, 5U high, 500mm deep 
Weight (kg) 30 30 30
Toolless access No No No
Temperature control attributes 
Technology Water to water heat exchanger Water to water heat exchanger Water to water heat exchanger
Temperature range (standard) +4°C to +55°C +4°C to +55°C +4°C to +55°C
Maximum return line temperature  +65°C +65°C +65°C
Control method Modulating valve Modulating valve Modulating valve
Temperature stability (with constant load)   ±1°C ±1°C ±1°C
Temperature resolution 0.1°C 0.1°C 0.1°C
Water circuit attributes
System volume (L) 2.3 2.3 2.3
Pump type 5L/min Rotary vane (PD) 5L/min Rotary vane (PD) 5L/min Rotary vane (PD)
Pump capability 6bar@5L/min 6bar@10L/min 6bar@17L/min
Pressure control (settable pressure relief valve)  Internal, PRV, 20-150psi Internal, PRV, 20-150psi Internal, PRV, 20-150psi
Standard fittings 1/2" BSPPF 1/2" BSPPF 1/2" BSPPF
Standard chemical compatibility Hexid fluid, water, propylene, glycol  Hexid fluid, water, propylene, glycol Hexid fluid, water, propylene, glycol
Electrical attributes
208-230Vac, 1/2, 50/60Hz) 9-spec Yes, 4.5A Yes, 4.5A Yes, 4.5A
Overcurrent fault-cleared restart mode Manual Manual Manual
Safety and fault indicator
1st party approvals CE CE CE
3rd party approvals UL-ready UL-ready UL-ready
Empty fluid reservoir Safety interlock Safety interlock Safety interlock
Low fluid flow alarm Visual lamp Visual lamp Visual lamp
Temperature out of range alarm N/A N/A N/A
Motor thermal overload Standard Standard Standard
Emergency off Standard, via fuse Standard, via fuse Standard, via fuse
Warranty options 2 year parts, 1 year labour, enhanced warranty options  2 year parts, 1 year labour, enhanced warranty options 2 year parts, 1 year labour, enhanced warranty options
Interlock restored, restart mode Automatic Automatic Automatic
Options available
Remote alarm/power-off; SA00001 N/A N/A N/A
Low temperature pack; SA00002 N/A N/A N/A
High temperature pack; SA00003 Available, to +75°C Available, to +75°C Available, to 75°C
Water cooled KT; SA00004 N/A N/A N/A
Water cooled K1; SA00005 N/A N/A N/A
Water cooled K4/K6/K9/K12; SA00006 N/A N/A N/A
Water cooled K3; SA00007 N/A N/A N/A
Non-return solenoid pack; SA00008 Available Available Available
High temperature water circuit w/o heater; SA00009 N/A N/A N/A
Low flow alarm (KT); SA00010 Available Available Available
Onboard RS485 data protocol; SA00011 N/A N/A N/A
Standard VFC set; SA00012 - - -
In-line deionising cartridge and fittings; SA00013 Available Available Available
Stainless non-return solenoid valve; SA00014 - - -
Castors to replace rubber feet; SA00015 Available Available Available
CPC quick release connectors; SA00016 Available Available Available
Installation kit; SA00017 Available Available Available
Stainless steel pump and fittings; SA00018 - - -
KT filter kit; SA000019 - - -
Mod for outdoor use; SA00020 - - -
Particulate filter; SA00021 - - -
Flow meter pack; SA00022 N/A N/A N/A
Fan speed control (on/off); SA00023 Available Available Available
External manifold (2-way); SA00042 Available Available Available
External manifold (3-way); SA00043 Available Available Available
External manifold (4-way); SA00044 Available Available Available
External manifold (5-way); SA00045 Available Available Available
External manifold (6-way); SA00046 Available Available Available
External manifold (7-way); SA00047 Available Available Available
External manifold (8-way); SA00048 Available Available Available
External manifold (9-way); SA00049 Available Available Available
External manifold (10-way); SA00050 Available Available Available

 

0-75kW Floor Standing Water to Water Heat Exchangers

Applied Thermal Control’s XF range offers a large collection of floor standing water to water heat exchangers from 15kW, 25kW, 50kW and 75kW. 

The XF range is designed for use with primary house water circuits, providing cooling to applications for which the facilities water might not be suitable.

Applied Thermal Control 0-75kW Floor Standing Water to Water Heat Exchanger

 

Nominal Capacity at 10'K        15kW    25kW        50kW       75kW       
TE Model Number N/A LB200 LB500 LB750
ATC New Model Name XF015179 XF025 XF050 XF075
Physical attributes
Physical dimensions (mm) 420 x 589 x 590 540 x 650 x 1050 1200 x 800 x 1000 800 x 1225 x 880
Weight (kg) 60 100 200 225
Noise level (dB(A)) 63 dB(A) 64 60 60
Toolless access No No No No
Temperature control attributes
Technology Water to water heat exchanger water cooled Water cooled Water cooled
Temperature range (standard) +4°C to 70°C 2°C to 40°C 2°C to 40°C 2°C to 40°C
Control method Modulating valve Modulating valve Modulating valve Modulating valve
Temperature stability (with constant load)  ±1°C ±1°C ±1°C ±1°C
Temperature resolution 0.1°C 0.1°C 0.1°C 0.1°C
Water circuit attributes
System volume (L) 2.3 25 70 70
Pump type 5L/min Rotary vane (PD) centrifugal centrifugal centrifugal
Pump capability 6bar@5L/min 67L/min 70L/min 60L/min
Pressure control (settable pressure relief valve)  Internal, PRV, 20-150psi Internal by pass, inverter Internal by pass, inverter Internal by pass, inverter
Standard fittings 1/2" BSPPF 1" BSPPF 1.1/4" BSPPF 1.1/4" BSPPF
Standard chemical compatibility Hexid fluid, water, propylene, glycol DI water DI water DI water
Electrical attributes
(400Vac, 3, 50Hz) 3-spec - 2.9A 4.5A 7A
(208-230Vac, 1/2, 50/60Hz) 9-spec Yes, 4.5A - - -
Overcurrent faut-cleared restart mode Manual Manual Manual Manual
Safety and fault indicator
1st party approvals CE CE CE CE
3rd party approvals UL-ready - - -
Empty fluid reservoir alarm Safety interlock Shut off Shut off Shut off
Low fluid flow alarm Visual lamp Visual lamp Visual lamp Visual lamp
Temperature out of range alarm N/A - - -
Motor thermal overload Standard

mag current trip & TO - manual reset

mag current trip & TO - manual reset mag current trip & TO - manual reset
Warranty options 2 year parts, 1 year labour, enhanced warranty options  1 year parts, 1 year labour, enhanced warranty options  2 year parts, 1 year labour, enhanced warranty options 1 year parts, 1 year labour, enhanced warranty options

 

75-300kW Floor Standing Water to Water Heat Exchangers

Applied Thermal Control’s XF water to water heat exchangers are available in 100kW, 200kW and 300kW are designed to be used with primary house water circuits and provide cooling to applications where facilities water might not be suitable.

Applied Thermal Control provide an extensive range of cooling systems providing outstanding quality and first-class reliability.

All units are self-contained, free standing systems and are complete with the heat exchanger pump, coolant reservoir and the necessary controls. Easy access panels allow safe and trouble-free maintenance.

Applied Thermal Control 75-300kW Floor Standing Water to Water Heat Exchanger

 

 Nominal Capacity at 10'K 100kW   200kW      300kW   
TE Model Number LB1000 LB2000 LB3000
ATC New Model Number XF100 XF200 XF300
Physical attributes
Physical dimensions (mm) 1200 x 800 x 1000 1400 x 1000 x 1200 1000 x 1368 x 1179
Weight (kg) 200 260 600
Noise level (dB(A)) TBD 60 TBD
Toolless Access No No No
Temperature range (standard)  2°C to 40°C 2°C to 40°C 2°C to 40°C
Control method Modulating valve Modulating valve Modulating valve
Temperature stability (with constant load)  ±1°C ±1°C ±1°C
Temperature resolution 0.1°C 0.1°C 0.1°C
Water circuit attributes
System volume (L) 45 90 200
Pump type centrifugal centrifugal centrifugal
Pump capability 113 L/min 200 L/min 300 L/min
Pressure control (settable pressure relief valve) Internal by pass, inverter Internal by pass, inverter Internal by pass, inverter
Standard fittings 1.1/4" BSPPF 2" BSPPF 2"BSPPF
Standard chemical compatibility DI Water DI Water DI Water
Electrical attributes
(400Vac, 3, 50Hz) 3-spec 5.5A 8A 9A
(208-230Vac, 1/2, 50/60Hz) 9-spec - - -
Overcurrent fault-cleared restart mode Manual Manual Manual
Safety and fault indicator
1st party approvals CE CE CE
3rd party approvals - - -
Empty fluid reservoir alarm Shut off Shut off Shut off
Low fluid flow alarm Visual lamp Visual lamp Visual lamp
Temperature out of range alarm - - -
Motor thermal overload mag current trip & TO - manual reset mag current trip & TO - manual reset mag current trip & TO - manual reset
Warranty options 1 year parts and labour, enhanced warranty options  1 year parts and labour, enhanced warranty options  1 year parts and labour, enhanced warranty options 

 

For further information on Applied Thermal Control's water to water heat exchangers, please contact GD Rectifiers on: 01444 243 452 or email: .(JavaScript must be enabled to view this email address)

Applied Thermal Control

Applied Thermal Control design and manufacture process cooling and temperature control equipment for industrial, medical and scientific applications. Applied Thermal Control offer recirculation chillers from 500W-14kW and air blast coolers from 0-10kw and 20-80kw.

Further information:

You can find further information on Applied Thermal Control using the following links:

Tel: 01444 243 452

Fax: 01444 870 722

Email: enquiries@gdrectifiers.co.uk